Jose Estrada
Mechanical designer-CNC manufacturing engineer
Certified Solidworks professional.
Fusion • Nuclear • Medical • research • Defense
E-Mail: joe@estradacadcam.com Methuen, MA.
About ME
As a seasoned Mechanical Designer deeply passionate about pioneering engineering solutions, I offer my expertise to deliver impactful contributions to your organization. With a solid background in Mechanical Design and substantial hands-on experience in manufacturing, I bring a wealth of skills and knowledge to the table.
Specializing in CNC Aerospace Manufacturing, I excel in crafting highly efficient Designs for Manufacturability, providing immediate value to organizations like yours. My extensive experience spans various industries, including Defense, Nuclear, Fusion, Medical, and R&D. To continually enhance my skills, I have pursued short courses at MIT, focusing on Innovative Precision Product Design and additive manufacturing in collaboration with industry leaders and esteemed faculty.
My proficiency extends to a range of Design Engineering and Manufacturing software solutions. I bring hands-on experience in high-volume manufacturing, CNC programming, and the operation of multi-axis CNC manufacturing equipment. Throughout my career, I have established valuable partnerships with distinguished technology firms and academic institutions, including Commonwealth Fusion Systems, BAE, Raytheon, Northrop Grumman, Lockheed Martin, General Dynamics, Heico, Parker Aviation, Harris Corporation, Rolls Royce, Sig Sauer, MIT, Harvard, MGH, and Zimmer Medical.
Accomplishments:
Co-Inventor-MIT/Commonwealth fusion systems, US Patent No: US 12,080,445 B2
Co-Inventor-MIT/Commonwealth fusion systems, US Patent No: (Pending)
Co-Inventor-MIT/Commonwealth fusion systems, US Patent No: (Pending)
IEEE Publication: SPARC current leads
IEEE Publication: SPARC Toroidal Field Model Coil
IOP Science Publication: Axial strain for REBCO (HTS TAPE)
MIT news: Super conductor magnet research
Work experience highlights
Fusion Experiment
The TFMC project, a joint effort between MIT and Commonwealth Fusion Systems (CFS) with a budget of $115 million, serves as a crucial step towards the development of Sparc—a fusion reactor poised to revolutionize energy production by providing limitless power to the world.
As one of the two mechanical designers assigned to the project, my responsibilities encompassed various facets, including concept exploration, CAD assembly of large device components, design optimization for manufacturing, creation of engineering drawings for both internal and external use, and fixture design. This comprehensive involvement underscores the multifaceted nature of the TFMC initiative, positioning it at the forefront of cutting-edge fusion research and development.
My work place!
As a result of the amazing success of the experiment
Commonwealth fusion systems was born!
Enhancement of Home Dialysis Machine Design
I was part of the research team based in Lawrence, MA, focusing on the improvement of home dialysis machine design. My tasks encompassed concept exploration, utilizing SolidWorks for design, engaging in rapid prototyping, and employing CNC and die mold machining techniques.
A notable accomplishment during my tenure involved the significant enhancement of a mechanism crucial to the functionality of the home dialysis machine. This achievement exemplifies my dedication to advancing the effectiveness and reliability of medical equipment for at-home use.
Cutting-edge Tools and Devices for Advancing Brain Research
My work centered around the development of innovative tools and devices for brain research. This involved the entire process from concept exploration to CAD design and the manufacturing of tools and devices. Researchers often presented vague ideas, and it was my responsibility to transform these concepts into functional tools and devices. The data derived from these tools played a crucial role in designing and creating new medicines.
A notable accomplishment was my ability to design and fabricate non-metallic tools and devices specifically intended for use inside the MRI machine during research studies. This pioneering approach in brain research involved contributions to concept exploration, mechanical design using SolidWorks, and expertise in 5-axis machining and 3D printing. This achievement not only marked a novel technique in brain research but also highlighted my involvement in pushing the boundaries of what is possible in the field.
Additionally, I designed and manufactured tools and or devices for the following Medical research institutes.
Lockheed Martin INFIRNO 15" modular turret system.
Lockheed Martin INFIRNO 15" Modular Turret System
My role involved machining the components for the turret housing, a task executed using a CNC 5-axis machine. The scope of my responsibilities included manufacturing process planning, CNC programming, quality control, and the design of fixtures for both machining and inspection processes.
Enhancement of 516 and 716 Rifle Gas Block Design
I served as a prototype machinist/CNC programmer at the Exeter, NH facility, focusing on refining the gas block design for the 516 and 716 rifles. The role involved machining intricate parts with stringent tolerances using exotic materials. Additionally, I played a crucial role in the assembly department by designing and manufacturing numerous fixtures.
A significant achievement during this tenure was the design and creation of a specialized fixture aimed at improving the mechanism of the gas block for the 516 and 716 rifles. This innovation contributed to enhancing the overall performance and functionality of these firearms.
